3D Print Patterns for Dental Casting and Pressing
Produce highly accurate patterns for crowns and bridges, copings and substructures, and removable partial denture frames (RPDs) in-house, at the lowest cost per part in the industry.
Casting and pressing restorations have been standard practice for decades, but many dental labs have been unable to integrate them into digital workflows due to the high cost and complexity of existing CNC and 3D printing solutions. 3D printing patterns on the Form 2 SLA 3D printer combines the best of both worlds and empowers dental labs to produce highly accurate patterns, with a consistent and reliable digital workflow and easy to use machinery.
The Digital Workflow for Pressing and Casting Crowns, Bridges, and RPDs
Collect patient anatomy digitally using an intraoral scanner, or scan a physical model or impression using a desktop scanner.
Import the scan data into CAD software and design the desired restorations.
3. 3D Print
Import the 3D models into PreForm software for print preparation and send them easily to the Formlabs printer.
Wash and dry printed parts with ease using Form Wash. Castable Wax parts do not require post-curing.
5. Cast or Press
Remove unwanted supports, invest, burnout, and cast or press your restoration following your regular workflow.
Finish restorations and prepare them for delivery.
3D Printing Patterns for Casting and Pressing With the Form 2
Lowest Cost Per Part and Equipment Cost
CNC milling and 3D printing solutions to create patterns for casting and pressing are often costly and difficult to use. The Form 2 offers the best cost per part in the industry and a low barrier to entry for any dental business.
|Form 2 Printing||Cost Per Part|
|Full Contour Crowns and Copings||$0.25 - 0.50|
|3 Unit Bridges||$0.50 - 1|
|Maxillary RPD||$3 - 5|
A Quick, Reliable Workflow for Production
Formlabs Castable Wax Resin contains 20% wax for reliable casting with clean, fast (1-hour) burnout, and no post-cure required, making it just as easy to work with as traditional wax. Combined with the large build volume of the Form 2, this allows dental labs to produce a significant amount of patterns with a simple workflow. Remaining print capacity can be used for other indications, like models or occlusal guards.
|Form 2 Printing||Parts Per Build||Time|
|Full Contour Crowns and Copings||100||9 h 34 min|
|3 Unit Bridges||70||10 h 50 min|
|Maxillary RPD||7||7 h 28 min|
What Our Customers Say About Working With the Form 2
“Castable Wax Resin fits seamlessly into my existing workflow and complements my milling machine perfectly. It allows me to print removable partial denture patterns for casting or even crown and bridge patterns for pressing. The material burns out cleanly and is easy to work with.”
-STEPHAN KREIMER, MDT, KREIMER DENTALLABOR GMBH & CO. KG
Webinar: New Castable Wax Resin for Dental: Efficient, Cost-Effective Production
Watch this webinar to see how Formlabs Castable Wax Resin, tested and developed by dental technicians to meet strict requirements for marginal fit and clean burnout, can help your dental lab scale production of fixed restorations in-house.
Watch the recording to learn:
- How to make substantial efficiency gains while continuing to produce high quality traditional restorations in-house
- How 3D printing on the Form 2 makes 3D printing patterns as easy and cost-effective as possible
- Why it makes business sense to introduce digital workflows now
One Printer, Many Dental Indications
The Form 2 enables cost-effective, mass-customized digital production of a wide range of dental products.