3D Printing in Audio

Built for Production, Priced for the Clinic

Low cost printing of hearing aids, noise protection, and custom fit earphones. Help your business scale and be digitally agile with the Form 3B.

Request a Free Sample

Audio Applications With 3D Printing

Bring agile production and powerful innovation in-house with the Form 3B. Equipped with an array of diverse materials, including BioMed Clear Resin, create the perfect ear device to suit your needs. Digital printing of custom fit ear devices for the audiology, noise protection and consumer audiology industries has never been so affordable.

Hearing Healthcare

Precision Matters

Low Force Stereolithography (LFS) powers the Form 3B. This new technology reduces peel forces during printing to produce consistent, accurate prints for your clinic. Print tiny hearing aids, or large earmoulds, in just a few hours to bring high-quality low-cost printing to Audiology.

3D Printed Custom Soft Ear Molds
Form 3B+
Noise Protection & Communication

Digital Agility

Flexibility is paramount to running cost effective production, especially in an industry where volume orders can appear at sudden notice. Take control of your production infrastructure with additive manufacturing which scales seamlessly with throughput needs.

Consumer Audio

The Perfect Custom Fit Experience

The Form 3B excels by offering accuracies as low as 0.25 mm. Produce prototypes and end-use parts with ultra fine surface finish, ensuring your customer has the best acoustic seal and most comfortable fit possible.

Headphones BioMed Clear Resin

The Ultimate Audio 3D Printer

Price. Accuracy. Simplicity. The Form 3B is the result of years of research and development, combining hardware, software, and materials as a complete 3D printing ecosystem.

Affordable Digital Performance is Here

Affordable Digital Performance

From print preparation software to simple post-processing. A professional digital workflow has never been more affordable.
Amazing Surface, Every Time

Amazing Surface, Every Time

Flawless prints and reduced post-processing using Low Force Stereolithography (LFS) means your lab and clinic saves time and money.
The Digital Eco-System From Formlabs

The Digital Eco-System From Formlabs

Create your print job with PreForm, post-process with Form Wash and Form Cure, and track progress in Dashboard. Simplicity from start to finish.

Delivering The Custom Fit Experience

At Formlabs Audio, we believe that the future of the consumer audio experience is custom built earphones. For the first time, it is possible to combine phone scanning, manufacturing automation, and affordable 3D printing to bring custom fit as an accessible earphone category, rapidly scaling its adoption to the mass market. 

In this video, we discuss the workflow behind creating a perfect-fit earphone.

Migrate to a Complete Digital Solution

Formlabs has packaged the Form 3B with best in-class scanners and CAD software. We’ve partnered with some the top in-ear scanning companies to make it even easier to experience a complete digital solution. Download our information sheet to learn how to remove the complexity of building a digital workflow.

Form 3B+

Sennheiser Custom Fit Earphones

Sennheiser AMBEO and Formlabs collaborated to provide a custom fit earphone solution which delivered an improved comfort and noise isolated fit experience. The partnership deploying cutting-edge technology which combine phone scanning, manufacturing automation, and low-cost printing with an outcome potential to rapidly scale the adoption of custom fit to the mass market.

“We are very excited about the concept of custom fit to deliver a custom experience to further enhance immersive listening. Formlabs shares Sennheiser’s drive for innovation – and improving the customer experience through this prototype is a testament to that mindset.” - Veronique Larcher, Director AMBEO Immersive Audio, Sennheiser