Familiar, industry-standard materials now possible on-demand, with an agile workflow that eliminates reliance on external machinists or tooling.
FuseSeries
Replace and improve molded or machined plastics
Avoid costly tooling and shorten lead times
An easy and intuitive workflow from start to finish
Solve problems in your office and on the factory floor
Expand as the demand grows with agile manufacturing
FuseSeries







Explore Material Properties
Bulk Powder Pricing for Your Lowest Cost Per Part
3D printing is now cost-effective even at higher volumes thanks to substantial volume discounts for our SLS Powders. Discounts start at 20% for customers purchasing 50 kg of powder in bulk and prices can reach as low as $45 per kilogram.

Lowest cost per part for up to tens of thousands of parts, faster than with any traditional manufacturing method.
- $10.7Fuse 1+ 30W*Nylon 11 PowderLead time 2: 2 day
$47.24Industrial SLS (Outsourced)Lead time 2: 10 day$192.01Machining Cost (Outsourced)Lead time 2: 13 day$4.99Injection Molding (Outsourced)Lead time 2: 5 weeks
- $9.03Fuse 1+ 30W*Nylon 12 PowderLead time 2: 2 day
$40.25Industrial SLS (Outsourced)Lead time 2: 6 day$103.34Machining Cost (Outsourced)Lead time 2: 20 day$4.25Injection Molding (Outsourced)Lead time 2: 6 weeks
- $0.87Fuse 1+ 30W*Nylon 12 PowderLead time 2: 2 day
$30.4Industrial SLS (Outsourced)Lead time 2: 6 day$301.08Machining Cost (Outsourced)Lead time 2: 10 day$2.84Injection Molding (Outsourced)Lead time 2: 5 weeks
- $6.93Fuse 1+ 30W*Nylon 12 PowderLead time 2: 2 day
$37.35Industrial SLS (Outsourced)Lead time 2: 9 day$543.07Machining Cost (Outsourced)Lead time 2: 20 day$4.25Injection Molding (Outsourced)Lead time 2: 6 weeks
*Powder discount 10%
Scalable and Affordable: Expand Your Fleet As Necessary, On-Demand
Affordability & Ease of Use: Get Started
Industrial power, without the industrial infrastructure — add the Fuse Series into any office or workshop environment, without breaking the bank.
Add Redundancy For Low-Risk Manufacturing
Improve and adapt with agile SLS. Respond to requests faster and easier with a flexible fabrication solution. Create single prototypes or replacements on-demand, or free up your machine shop by 3D printing thousands of parts a week.
Scale With Your Demand
Scale incrementally and grow your fleet as demand increases. Offer versatile materials or increase throughput by scaling a reliable production workflow.
INDUSTRIAL POWER, WITHOUT THE INDUSTRIAL INFRASTRUCTUREAffordability & Ease of Use: Get Started
Industrial power, without the industrial infrastructure — add the Fuse Series into any office or workshop environment, without breaking the bank.
Add Redundancy For Low-Risk Manufacturing
Improve and adapt with agile SLS. Respond to requests faster and easier with a flexible fabrication solution. Create single prototypes or replacements on-demand, or free up your machine shop by 3D printing thousands of parts a week.
Scale With Your Demand
Scale incrementally and grow your fleet as demand increases. Offer versatile materials or increase throughput by scaling a reliable production workflow.
1 Printer:Getting Started
IMPROVE AND ADAPT WITH AGILE SLSAffordability & Ease of Use: Get Started
Industrial power, without the industrial infrastructure — add the Fuse Series into any office or workshop environment, without breaking the bank.
Add Redundancy For Low-Risk Manufacturing
Improve and adapt with agile SLS. Respond to requests faster and easier with a flexible fabrication solution. Create single prototypes or replacements on-demand, or free up your machine shop by 3D printing thousands of parts a week.
Scale With Your Demand
Scale incrementally and grow your fleet as demand increases. Offer versatile materials or increase throughput by scaling a reliable production workflow.
2 Printers:Add Redundancy
SCALE INCREMENTALLY AND GROW YOUR FLEETAffordability & Ease of Use: Get Started
Industrial power, without the industrial infrastructure — add the Fuse Series into any office or workshop environment, without breaking the bank.
Add Redundancy For Low-Risk Manufacturing
Improve and adapt with agile SLS. Respond to requests faster and easier with a flexible fabrication solution. Create single prototypes or replacements on-demand, or free up your machine shop by 3D printing thousands of parts a week.
Scale With Your Demand
Scale incrementally and grow your fleet as demand increases. Offer versatile materials or increase throughput by scaling a reliable production workflow.
3+ Printers:Fleet Production
Simplified Workflow
- 1
Auto-Pack, Optimize, and Organize in PreForm
With automated packing, hollowing, orienting, labeling, and more, PreForm optimizes your parts and your workflow from the first step.
- 2
Print Quickly and Reliably on the Fuse Series
Set it and forget it. Print overnight and have multiple iterations or batch production parts ready in the morning.
- 3
Unpack and Recycle Your Powder in the Fuse Sift
Depowder parts in just 10 minutes with Fuse Sift to reclaim unused powder.
- 4
Clean and Polish Your Parts With Optional Automated Media Blasting
Leverage automation with Fuse Blast and Polishing System to achieve smooth, end-use quality parts, without added labor.
- 5
Add Color, Coating, and Sophisticated Surfaces With Advanced Post-Processing Techniques
Create high-performance, end-use parts with smooth surface finishes or vibrant colors through coating, dyeing, painting, smoothing, and more.
- 6
Easy, Quick Maintenance Keeps Your Focus on the Parts, Not the Printers
Maintain near-constant uptime with an on-screen checklist for your 10 minutes of between-print maintenance and cleaning.
Solve problems, fast. Move quickly through iterative changes and eliminate production bottlenecks with strong, functional parts.

The proliferation of drone manufacturers and their success in gaining a foothold in a competitive field can be partly attributed to the accessibility and power of modern manufacturing methods, namely 3D printing.

The proliferation of drone manufacturers and their success in gaining a foothold in a competitive field can be partly attributed to the accessibility and power of modern manufacturing methods, namely 3D printing.
Brose prints hundreds of thousands of end-use car parts for brands like BMW, Volvo, and Volkswagen on their three Fuse Series printers using Nylon 12 GF Powder.
Your 3D printers should be as agile, accurate, and scalable as the drones you manufacture. Companies like Boresight, Nextech, Skydio, Heliguy, and more, use Fuse Series printers to get their models in the air ahead of a competitive field.
Factories that rely on heavy machinery can’t afford to wait on replacement parts — every minute of downtime can mean thousands of dollars lost. Heidelberg eliminates downtime by printing on-demand replacement components on their Fuse Series printer in TPU 90A Powder.
Watch the Video
See More Manufacturing and Industrial Applications
Radio Flyer relies on their Fuse Series printers for functional products that go home with families for consumer testing. With aesthetics that match injection molding and the same material properties as the final parts, the Fuse helps consumer products reach market faster.
Learn More
See More Consumer Product Applications
NOAA uses SLS 3D printed parts to customize their coral study tanks. Printing parts in-house is faster and more affordable than ordering components off the shelf — so NOAA can scale their research significantly while staying within their budget.
Kriwat uses their fleet of Fuse Series printers to make thousands of customized insoles for their patients. 3D printing has helped them move from a messy, time-consuming manual workflow and enabled them to offer faster, more affordable case to their patients.






Manufacturing Aids, End-Use Parts
Eaton
“The Fuse is attractive because it's a price point that is easily adoptable. The build volume is right for what a factory generally needs, and so when you match the footprint size plus the cost, it makes it attainable to a lot of our factories. Then the ecosystem around it and the usability was a step change in the SLS category.”
Cameron Peahl,
Global Industry 4.0 Additive Manufacturing Strategy Manager
Rapid Prototyping
Ford
“The Fuse 1+ is much faster than the competitors. It's also very easy for our workers to operate the machine. At the end of the day, what really matters for us is that it’s very easy to deliver the parts faster.”
Bruno Alves,
Additive Manufacturing Expert and Tooling Specialist, Ford
End-Use Parts, Rapid Prototyping
Brose
“The material availability and the consistency of the prints were so much improved that the technology is now ready to be helpful in the automotive industry. The issue for us is that safety and durability concerns exist, especially with the OEMs. We’re trying to rule this out. And in collaboration with Formlabs, we have proven that we can implement parts like we do on the current BMW X7.”
Matthias Schulz,
Manager, Seat Prototyping, Brose North America
Manufacturing Aids, End-Use Parts
Heidelberg
“If we didn’t have access to this technology, especially SLS 3D printing with the Fuse Series, then the development processes would be enormously protracted. The machines allow us to achieve very large development steps in a very short time. We can test and reject or further develop ideas, and produce parts overnight to test at the customer's premises the next day. Without this access, the development process would be almost like conventional manufacturing.”
Joachim Krumma,
Management, CTS-3 GmbH
Manufacturing Aids
Deutsche Bahn
“We use Formlabs machines because the price-performance ratio is unbeatable for us. They are reliable and really plug-and-play, especially the SLS printers. This makes the job a lot easier when you’re continuously iterating parts. They run 24 hours a day, seven days a week, all year round."
Carsten Wolfgramm,
Manufacturing Engineer and Additive Manufacturing Expert, Deutsche Bahn
End-use Parts
Mosolf
“We use SLS technology and especially the Fuse 1+ 30W for different components, from the smallest, simplest designs to the complicated console that is installed on the vehicle. We have been using this technology extensively and the Fuse fulfills about 80% of our needs."
Tiberiu Morariu,
Prototyping, Design, and Technical Conception lead, MOSOLF
Orthotics
Kriwat
With Formlabs, the big advantage is of course also the financial aspect. As a medium-sized company, I can afford this investment, which would simply not be achievable for us with other manufacturers, and neither for other companies in our industry.”
Lais Kriwat,
Master Orthopedic Shoe Technician, Management at Kriwat GmbH
Manufacturing Aids, End-Use Parts
Rosenberger
"Our Fuse 1+ 30W ran for five weeks…" In the past, sample tools were made to produce very small quantities by injection molding. 3D printing lets us dispense with expensive metal tools, which makes prototyping much cheaper. The great thing is that you can now also produce sample parts using 3D printing that would not have been made before."
Manuel Kapsreiter,
Equipment Designer, Rosenberger
Rapid Prototyping
Hyphen
“I always do a comparison when I'm looking for maybe a semi-permanent part — can we 3D print it here or can we outsource it? Nine times out of ten, we end up 3D printing it in-house because outsourcing it is either three times as long or the cost is just so insanely high relative to doing it here for free.”
Jacob Boyer,
Senior Mechanical Engineer, Hyphen
End-Use Parts
Ken Pillonel
“The Fuse printers are still the most affordable on the market right now. The way I saw it was, it costs the same as a few molds. So, if I had to outsource a few molds, it would be the same price as my setup. But with in-house SLS, I have a way to make parts for years — and can make an infinite amount of new designs. So if this product doesn't work out, I can just try to make a new one and, hopefully, make back my investment later.”
Ken Pillonel,
Engineer and Founder, Exploring the Simulation
End-Use Parts
Savewo
“Traditional industrial manufacturing methods take a long time. With Fuse 1+ 30W, we can print directly, and when we need to make changes, we can immediately change the design and print it again. This can greatly speed up the entire development process, and the printed part can be placed on the robot for testing.”
Savewo R&D Engineer Mr. Feng
Explore SLS Webinars: User Stories, Tutorials, and More
Selective Laser Sintering
The Power Behind Fuse 1Selective Laser Sintering
The Power Behind Fuse 1The FUSe 1+ 30W Ecosystem
Complete Your 3D Printing Experience

Fuse 1+ 30W

Fuse Blast

Fuse Sift

Formlabs materials


