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Tough 1500 Resin V2 (Form 4)

Tough 1500 Resin V2

Tough 1500 Resin V2 is a resilient material with strength, stiffness, and toughness comparable to polypropylene (PP), offering exceptional resistance to fractures, impacts, and shattering.

Create parts that balance stiffness and ductility, whether for compliant mechanisms or rugged enclosures with self-tapping screws and snap fits. Tough 1500 Resin V2 enables a wide range of applications, from functional prototypes to end-use jigs and fixtures.

Tough 1500 Resin V2 is a new material formulation that leverages the Form 4 Series to deliver 10 times higher fracture toughness than the previous version.

Print Technology
SLA
Characteristics
Wear resistant, Pliable, PP-Like
Ultimate Tensile Strength
34.0 MPa
Elongation at Break
155.0 %
Flexural Strength
41.0 MPa
Notched Izod
42.0 J/m
Unnotched Izod
910.0 J/m
Gardner at 1/16" (1.9 mm) thickness
11.1 J
Gardner at 1/32" (0.97 mm) thickness
5.9 J
Maximum Stress Intensity Factor (Kmax)
1.7 MPa-m1/2
Work of Fracture (Wf)
1011.0 J/m
Heat Deflection Temp. @ 0.45 MPa
66.0 °C
Heat Deflection Temp. @ 1.8 MPa
53.0 °C
Tensile Modulus
1460.0 MPa
Flexural Modulus
1370.0 MPa
Ross Flexing Fatigue
8000.0 cycles

Select Printer Series and Resin Volume

Bulk Order Discount

15%
30 L
20%
60 L
25%
120 L
30%
240 L
35%
1,000 L
40%
2,000 L
45%
3,000 L

Compatibility

3D Printer
Form 4, Form 4B, Form 4L, Form 4BL
Build Platform
Form 4 Build Platform, Form 4 Flex Build Platform, Form 4L Build Platform, Form 4L Flex Build Platform
Tank
Form 4 Resin Tank, Form 4L Resin Tank

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Tough 1500 Resin V2

Tough 1500 Resin V2 (Form 4)

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Tough 1500 Resin V2 (Form 4)

Why Choose Tough 1500 Resin V2?

Robust, resilient and ductile material that rivals the toughness of polypropylene.

Tougher Where It Matters

10 times higher work of fracture, so parts don’t fail when drilled, tapped, or cracked. Three times higher Gardner impact strength for thin walls that don’t shatter.

Ductile and Resilient for Long-Lasting Compliant Parts

Extremely high elongation at break (155%) and Ross flex fatigue (8,000 cycles) for features like snap fits and compliant mechanisms.

High Environmental Stability for Demanding Applications

The highest temperature and UV resistance (66 °C HDT and ~30.4% EAB* after 400 hours accelerated aging) of any high-compliance (>100% EAB) SLA material.

*When tested under ASTM D4459 Accelerated indoor aging standard.

Tough Parts That Don’t Deform Over Time

High creep resistance matching polypropylene, with less than 3% strain under 4 MPa load after 2 weeks.

Applications

Tough 1500 Resin V2 is ideal for resilient prototyping or simulating the toughness of polypropylene (PP).

Tough 1500 Resin

Prototypes requiring the toughness, compliance and resilience of polypropylene.

Tough 1500 Resin

Tough and rugged enclosures with functional elements like self-tapping screw bosses and snap fits.

Tough 1500 Resin

Impact resistant jigs and fixtures that survive long term use on the factory floor.

Tough 1500 Resin

Parts that need a combination of stiffness and ductility to create compliant mechanisms like latches, flexures, and dampers.

Parameter

Tough 1500 Resin V2

Polypropylene (extrusion grade)

Ultimate Tensile Strength

34 MPa | 4930 psi

29.2 MPa | 4235 psi

Tensile Modulus

1460 MPa | 212 ksi 1600 MPa | 232 ksi

Elongation at Break

155%

125%

Gardner Impact @ 1/32” (0.8 mm)

5.9 J | 52 in-lb

2.7 J | 24 in-lb

Work of Fracture

1011 J/m2 | 69.3 ft-lb/ft2 ~2000 J/m2 | 137 ft-lb/ft2

Heat Deflection Temp @ 0.45 MPa

66 °C | 151 °F

Not tested.
From literature, ~85-100 °C | 185-212 °F

See resin compatibility

* Material properties may vary based on part geometry, print orientation, print settings, and temperature. Data was obtained from parts printed using Form 4, 100 μm, Tough 1500 V2 settings and post-cured with a Form Cure V2 for 12 minutes at 70 °C.

Formlabs Tough Resins

Next-Generation Tough Resins That Rival Thermoplastics

Compare Formlabs Tough Resins

Tough 1000 Resin
Tough 1000 ResinLearn more
Overview

Tough 1000 Resin is a ductile, impact-resistant material with comparable strength, stiffness, and toughness to high-density polyethylene (HDPE), designed with exceptional wear and fatigue resistance for long-term toughness and utility.

The 180% elongation at break (EAB) and Gardner impact strength of 128 in-lb surpass HDPE, making it ideal for parts that bend, compress, or deform without cracking. Hinges and functional parts can handle repeated stress and wear with a work of fracture of 3,200 J/m2 and a Ross flex fatigue of >100,000 cycles (at 23 °C). With a matte, dark grey color, Tough 1000 Resin is engineered for applications that require smooth surfaces and low-friction finishes.

Tough 1000 Resin is a new material formulation that leverages the technology of Form 4 Series printers, with 5x higher fracture toughness, 2x higher EAB, and improved temperature, creep, and aging resistance compared to Durable Resin.

Tough 1500 Resin V2
Tough 1500 Resin V2Learn more
Overview

Tough 1500 Resin V2 is a resilient material with strength, stiffness, and toughness comparable to polypropylene (PP), offering exceptional resistance to fractures, impacts, and shattering.

Create parts that balance stiffness and ductility, whether for compliant mechanisms or rugged enclosures with self-tapping screws and snap fits. Tough 1500 Resin V2 enables a wide range of applications, from functional prototypes to end-use jigs and fixtures.

Tough 1500 Resin V2 is a new material formulation that leverages the Form 4 Series to deliver 10 times higher fracture toughness than the previous version.

Material properties
Key Characteristics

Toughest and most ductile

Balanced blend of stiffness and compliance

Comparable Thermoplastic

HDPE Delrin (POM)

PP

Recommended application

Impact-resistant jigs, fixtures, and parts, and squeezable prototypes
Low-friction assemblies, such as gears and ball joints

Parts that need a combination of stiffness and ductility to create compliant mechanisms like latches, flexures, and dampers
Clasps and buckles, self-tapping screw bosses, hinges

Post-Processing

Washing

The foundational step in any SLA post-processing workflow is to remove any excess resin on the surface of the parts through an alcohol or ether wash.

For the best surface finish, Formlabs recommends allowing parts printed in Tough 1500 Resin V2 to air dry for at least 10 minutes after washing, before handling.

 

SETTINGS

Form Wash | Form Wash L

Curing

Post-curing Engineering and Specialty Resins is essential for parts to achieve their full strength and functionality. This step completes the chemical reaction initiated during printing, transforming the part from its green state into a fully finished component.

 

SETTINGS

Form Cure V1 | Form Cure V2 | Form Cure L V1 | Form Cure L V2

 

Request a Free Tough 1500 Resin Sample Part

See and feel Formlabs quality firsthand. We’ll ship a free Tough 1500 Resin 3D printed sample part to your office.

Request a Sample Part

Tough 1500 Resin