
- Print Technology
- SLS
- Characteristics
- Impact Resistant, Elastomeric, Hard Rubber-Like, Tear Resistant
- Tear Strength
- 39.0 kN/m
- Compression Set 70°C for 22 hours
- 59.9 %
- Shore Hardness
- 90.0 A
- Stress at 100% Elongation
- 7.0 MPa
- Ultimate Tensile Strength
- 7.2 MPa
- Elongation at Break
- 110.0 %
TPU 90A Powder is a tough elastomer with high elongation at break and superior tear strength for flexible, resilient, and skin-safe prototypes and end-use parts. It is ideal for flexible functional parts that withstand the demands of everyday use.
Choosing the Right SLS Powder
Certain SLS Powders may be better suited for your specific applications than others. Read this article for expectations and guidelines.
- Print Technology
- SLS
- Characteristics
- Impact Resistant, Elastomeric, Hard Rubber-Like, Tear Resistant
- Tear Strength
- 39.0 kN/m
- Compression Set 70°C for 22 hours
- 59.9 %
- Shore Hardness
- 90.0 A
- Stress at 100% Elongation
- 7.0 MPa
- Ultimate Tensile Strength
- 7.2 MPa
- Elongation at Break
- 110.0 %
Bulk Order Discount
- 20%
- 50 kg
- 25%
- 100 kg
- 30%
- 200 kg
- 35%
- 400 kg
- 40%
- 1,000 kg
- 45%
- 2,500 kg
- 55%
- 5,000 kg
Compatibility
- 3D Printer
- Fuse 1, Fuse 1+ 30W
TPU 90A Powder 6 kgPD-FS-TP9G-01
Why Choose TPU 90A Powder
Leverage TPU 90A Powder's exceptional strength and flexibility to bring your products to market faster or transform patient care.
Tough & Flexible
High tear strength and elongation for strong, durable, elastomeric parts.
High ROI
The accessible system enables a low cost-per-part for low-to-medium volume production.
Skin Safe
Ideal to produce custom medical appliances or wearable accessories.
Low Waste
A low 20% refresh rate allows you to print with 80% recycled powder for minimal waste.
Applications*
Produce works-like prototypes or robust end-use parts in-house with this tough elastomer validated for skin contact.
* Material properties may vary based on part design and manufacturing practices. It is the manufacturer’s responsibility to validate the suitability of the printed parts for the intended use.

Wearables and soft-touch elements
TPU 90A Powder's softness and strength make it ideal to prototype or produce wearables that are durable and safe to wear.

Soles, splints, orthotics, prosthetics
TPU 90A Powder is ideal for prosthetics, orthotics, and other patient-specific devices. Its softness and precision ensure optimal comfort and performance for patients, improving their quality of life, and streamlining the medical device manufacturing process.

Gaskets, seals, masks, belts, tubing
TPU 90A powder combines excellent flexibility, durability, and resistance to abrasion and chemicals, allowing parts to maintain tight sealing and reliable performance under repeated use and movement.

Padding, dampers, cushions
TPU 90A Powder enables you to produce flexible, skin-safe prototypes and end-use parts that withstand the demands of everyday use.

Bulk Powder Pricing for Your Lowest Cost Per Part
3D printing is now cost-effective even at higher volumes thanks to substantial volume discounts for our SLS Powders. Discounts start at 20% for customers purchasing 50 kg of powder in bulk and prices can reach as low as $45 per kilogram.
Material Properties*
| Parameter | Value |
|---|---|
|
Ultimate Tensile Strength (X/Y) |
8.7 MPa |
| Ultimate Tensile Strength (Z) | 7.2MPa |
|
Elongation at Break (X/Y) |
310% |
|
Elongation at Break (Z) |
110% |
|
Tear Resistance (X/Y) |
66 kN/m |
| Tear Resisitance (Z) | 39 kN/m |
| Compression Set (23°C) | 20.5% |
| Compression Set (70°C) | 59.9% |
| Shore Hardness | 90 A |
| Vicat Softening Temperature | 94.3 °C |
Compare Printability of SLS Powders
| Nylon 12 (Recommended) |
Nylon 12 Tough | Nylon 12 White | Nylon 11 | Nylon 12 GF | Nylon 11 CF | TPU 90A | |
|---|---|---|---|---|---|---|---|
| Air/ Inert Recommendation | Air | Air | Nitrogen* | Nitrogen** | Air | Nitrogen | Air |
| Refresh Rate | 30% | 20% | 30% | 30% | 50% | 30% | 20% |
| Printer Compatibility | Fuse 1 Fuse 1+ 30W |
Fuse 1+ 30W | Fuse 1+ 30W | Fuse 1+ 30W | Fuse 1 Fuse 1+ 30W |
Fuse 1+ 30W | Fuse 1 Fuse 1+ 30W |
| Dimensional Accuracy | Best | Best | Good | Good | Best | Good | Fair |
| Surface Finish | Best | Good | Good | Good | Best | Good | Fair |
| Print Speed | Best | Good | Fair | Fair | Fair | Fair | Good |
| Fine Feature Resolution | Best | Best | Good | Fair | Fair | Fair | Good |
| High Aspect Ratio Parts | Best | Best | Best | Fair | Good | Good | Fair |
| Large Cross Section Parts | Good | Best | Good | Fair | Good | Good | Fair |
* Nylon 12 White Powder is recommended to print in nitrogen to maintain the most consistent white appearance. Printing in air has been correlated with yellowing of powder over time. Powder yellowing has little to no impact on the ability and efficacy of dyeing printed parts.
** Nylon 11 Powder is recommended to print in nitrogen environment. Printing in air is possible, but will compromise material properties and lead to powder degradation at a faster rate.
Request a Free TPU 90A Powder Sample Part
See and feel Formlabs quality firsthand. We’ll ship a free TPU 90A Powder 3D printed sample part to your office.
