Jun. 05, 2017

Formlabs Launches Fuse 1 and Form Cell for Digital Manufacturing

Makes 3D printing in production an accessible reality with introduction of its first-ever SLS 3D printer and a scalable automation system

SOMERVILLE, Mass., Jun. 05, 2017 – At its Digital Factory conference today, Formlabs, the designer and manufacturer of powerful and accessible 3D printing systems, announced the launch of Fuse 1, the company’s first selective laser sintering (SLS) 3D printer, and Form Cell, an automated production solution for additive manufacturing that uses the Form 2, the best-selling professional 3D printer.

“When we launched the world’s first desktop stereolithography 3D printer in 2012, Formlabs created new possibilities for designers and engineers to create physical products by giving them access to professional 3D printing technology that had historically been unavailable,” said Max Lobovsky, CEO of Formlabs. “With Fuse 1, we are taking the same approach to making powerful SLS technology available to a huge range of customers. And with Form Cell, we are making an efficient, scalable production solution by leveraging the Form 2, an SLA print engine that’s already stood the test of printing more than 10 million parts.”

Numerous companies, including global brands like Google, are already testing the new systems*. Today, New Balance announced a strategic collaboration with Formlabs to make high-performance footwear (more details here).

“SLS technology enables designers and engineers to accelerate their prototyping process by combining realistic material properties with the minimization of 3D printing design constraints,” said David Beardsley manager of Google ATAP Skunkworks. “With the Fuse 1, a combination of high precision parts, reduced cycle time and robust materials allow teams to easily iterate throughout the design process and accelerate from whiteboard to final parts.”

“By enabling teams to easily iterate and also to directly manufacture final products, Fuse 1 and Form Cell open up a wealth of innovation flexibility within the product development cycle, from early prototyping to manufacturing,” said Dávid Lakatos, chief product officer of Formlabs.

With today’s new developments, Formlabs is powering next-generation digital manufacturing and enabling mass customization through industrial 3D printing. Highlights about Fuse 1 and Form Cell:

Fuse 1

The Fuse 1 brings the industrial power of SLS 3D printing to the benchtop, with the intuitiveness and reliability that users of the Form 2 have come to love.

  • 20x less expensive than the cheapest industrial SLS machines, the Fuse 1 printer starts at $9,999, available for reservation on June 5 with a deposit of $1,000; shipping estimated mid-2018.

  • Complete package at $19,999, which along with the printer will include a post-processing station with material recovery, an extra build piston for continuous usage, and initial material load.

  • Available materials include Nylon PA 12 and PA 11 materials, the industry standards for strong and durable functional prototyping and end-use parts. Fuse 1-sintered parts meet or exceed the material properties published by their industrial counterparts.

  • SLS produces the least expensive per-part cost in 3D printing and enables the production of large, geometrically complex prints without any supports.

Form Cell

Introducing Form Cell—Formlabs’ solution for 3D printing automation to achieve the lowest cost per part. Form Cell parallelizes and automates repetitive 3D printing processes with:

  • Complete automation work cell from file to finished part: A row of Form 2 3D printers, Form Wash, a curing unit and an industrial robotic gantry system automates the manual parts of 3D printing. Optimized for the lowest cost per part, businesses can prove ROI for Form Cell in months instead of years. Form Cell eliminates repetitive manual processes to finally bring 3D printing into the lights-out, 24-hour digital factory.

  • Proven track record: Scale production with the Form 2, the best-selling professional 3D print engine that’s already stood the test of printing more than 10 million parts.

  • Reduced labor through smarter software: Print job scheduling and error detection, remote monitoring, and part and serial number printing. Reduce labor and downtime with reliable, stable printing—no check-ins required.

  • Factory ready: API endpoints for integration with industry-standard business systems (CRM, ERP, MES) or homegrown systems that make Form Cell part of your existing workflow.

For more details about how to pre-order Fuse 1 and Form Cell, visit formlabs.com. Images of Fuse 1 and Form Cell are available here.

Download the Fuse 1 press kit (.zip)

Download the Form Cell press kit (.zip)

About Formlabs

Formlabs is expanding access to digital fabrication, so anyone can make anything. Headquartered in Somerville, Massachusetts with offices in Germany, Japan, China, Singapore, Hungary, and North Carolina, Formlabs is the professional 3D printer of choice for engineers, designers, manufacturers, and decision makers around the globe. Formlabs products include the Form 3, Form 3B and Form 3L, powered by an advanced form of stereolithography (SLA) called Low Force Stereolithography (LFS)™ 3D printing, Form 2 SLA 3D printer, Form Wash and Form Cure post-processing solutions, Fuse 1 SLS 3D printer, and Form Cell manufacturing solution. Formlabs also develops its own suite of high-performance materials that continue to push the boundaries for 3D printing, as well as best-in-class 3D printing software.

Media Contacts

Connie Zheng
Formlabs Inc.
+1 (415) 886-7218
[email protected]

Sara Bonomi
Formlabs GmbH
+49 151 6311 5496
[email protected]

*Statements based on users’ complimentary early access to beta machines