Recover powder fast and at scale, with capacity to keep production running without bottlenecks.
Sift X1 holds 3 to 5 full builds of used powder without crowding your workspace.
FuseX1
Industrial SLS Made Accessible
Build Big:
330 × 330 × 565 mm build volume, with 30%+ packing density
Low Part Cost:
Production-quality parts for 50% less, all in ½ the space
Productive:
Same day large parts and 3x the throughput of competitors
Reliable:
AI powered Print Intelligence failure prevention
Intuitive:
Install & operate in one hour, start a print in 5 minutes
FuseX1
Deliver full-size parts overnight, or production runs of your latest design.
Build Volume
7.5x
Larger than Fuse 1+ 30W
Fuse X1
330 x 330 x 565 mm
13 x 13 x 22.25 in
Fuse 1+ 30W
165 x 165 x 300 mm
6.5 x 6.5 x 11.8 in
Production Batches
3280 Parts
41.5 hours
41% mass pack density
High Mix Builds
29 Parts
22.5 hours
10% mass pack density
Full Scale Prototypes
3 Parts
21 hours
2% mass pack density
Case Study: Radio Flyer
How Fuse X1 Helps Radio Flyer Shorten Prototyping Timelines by 90% With 9x Less Labor
“With Fuse X1, we can now print an entire Flyer Loop cargo ebike overnight and be gluing it together the next day. So we went from two months to two weeks to a couple of days.”
Agostino LoBello, Product Development Engineer, Radio Flyer
Scale production, not overhead with 50% lower cost per part.
- $59Fuse X1per frameLead time 2: 2 day
$239OutsourcedLead time 2: 14 day$115Legacy SLSLead time 2: 5 day - $792Fuse X1per doorLead time 2: 3 day
$1853OutsourcedLead time 2: 14 day$1307Legacy SLSLead time 2: 5 day - $0.5Fuse X1per latchLead time 2: 5 day
$22OutsourcedLead time 2: 14 day$1.56Legacy SLSLead time 2: 7 day - $990Fuse X1per frameLead time 2: 3 day
$3623OutsourcedLead time 2: 14 day$3010Legacy SLSLead time 2: 5 day
Case Study: Autotiv Manufacturing
3x the Throughput, Half the Size: How Fuse X1 Enabled a Service Bureau to Scale SLS
“The Fuse X1 has returned on investment about five times faster than comparable SLS systems that we already own and are evaluating, thanks to about half the upfront cost and about double the throughput. You can get a return on investment extremely quickly.”
Evan LaBelle, CEO, Autotiv Manufacturing
Productive no matter how you measure it. Fuse X1 delivers 3x higher throughput in less than half the floor space.
More Parts Per Build
With 30%+ packing density and a 61.5L build volume, the Fuse X1 fits more parts in a single build than competing industrial SLS and MJF systems, adding up to thousands more parts per week.
Fits Where Others Can't
At just 1.3 m², the Fuse X1 takes up less than half the floor space of an HP 5600 (2.80 m²) or EOS P3 Next (2.70 m²). It rolls through a standard doorway, so you can install production-scale SLS without rebuilding your floor plan.
Case Study: Tesla
How Tesla Giga Nevada Prints 20,000 Parts a Month Instead of Injection Molding With Fuse X1
“With the increased throughput and decreased costs, Fuse X1 has completely changed our perspective on what kinds of projects our lab can support versus what we would have traditionally moved to an injection mold.”
Cody Jepson, Engineering Technician, Additive Manufacturing at Tesla Giga NV
Print Intelligence, an industry-first, AI-powered print failure prevention system.
How It Works
The Fuse X1 is the most reliable SLS printer ever developed. By combining computer vision with Adaptive Temperature Control, Print Intelligence detects anomalies in real time and automatically masks the affected area, preventing print failures and maximizing part yield without sacrificing the rest of the build.
The Power Behind the Fuse X1
Using thermal imaging, Adaptive Temperature Control collects and processes 700 times more data per second than the Fuse 1+ 30W. That data drives 13 independent thermal zones that deliver, maintain, and sinter powder at an incredibly precise and stable temperature from the first layer to the last, giving you unlimited packing freedom and exceptional part quality.
An industrial workflow anyone can run. Install in an hour, start a print in five minutes.
- 1
Prepare
Set up parts in PreForm and organize entire jobs, across builds, materials, and printers, in a single project file.
- 2
Print
Quick-connect build chambers, automated powder loading, and no optics cleaning between prints. Hit print and walk away.
- 3
Unpack
Move the build chamber straight into the Sift X1, where an integrated glovebox and compressed air make breakout fast, clean, and contained.
- 4
Clean and Polish
Automated cleaning and polishing in the Fuse Blast, with a 50% larger basket for bigger parts and easy removal for large-format work.
- 5
Refresh and Load Powder
Use the Vacuum Transport System to load used and new powder into the Mix Kit and refresh the material for your next print, making the loading process just as easy.
Fuse Sift X1
powder recovery reimagined.
Built for nonstop builds.
Recover powder fast and at scale, with capacity to keep production running without bottlenecks.
Sift X1 holds 3 to 5 full builds of used powder without crowding your workspace.
Fuse Blast
finished parts in 15 minutes.
Fully automated cleaning and polishing solution.
Produce end-use finished parts in minutes with fully automated cleaning and polishing.
Deliver clean-to-the-touch parts thanks to the in-line ionizer that prevents dust and media from re-settling on your parts and get a smooth, semi-gloss, and dye-ready surface finish with the Fuse Blast Polishing System.
Produce end-use finished parts in minutes with fully automated cleaning and polishing.
Deliver clean-to-the-touch parts thanks to the in-line ionizer that prevents dust and media from re-settling on your parts and get a smooth, semi-gloss, and dye-ready surface finish with the Fuse Blast Polishing System.
Performance end-use thermoplastic materials, now available for 50% lower part cost.
Nylon 12 Versatile go-to powder with the superior dimensional accuracy and detail
Performance end-use thermoplastic materials, now available for 50% lower part cost.
Nylon 12 Versatile go-to powder with the superior dimensional accuracy and detail
Compare Fuse Series Printers
Fuse X1
High Performance Industrial 3D Printer
Laser Type: 120 Watt Fiber Laser
Build Volume:
330 × 330 × 565 mm / 61.5L
Throughput: .330 Kg/Hr
Footprint: 12.2 Sq.Ft
Print Environment: Nitrogen
Materials: Nylon 12, Nylon 11*, Nylon 12 GF**, TPU 90A Powder**, or any 1064 nm powder with Open Material Mode.
*Available by the end of 2026
**Available by June of 2027
Hardware Starting At: $84,999
Fuse 1+
High Performance Benchtop SLS 3D Printer
Laser Type: 30 Watt Fiber Laser
Build Volume:
165 x 165 x 300 mm / 8.2L
Throughput: .063 Kg/Hr
Footprint: 4.8 Sq.Ft
Print Environment: Air and Nitrogen
Materials: Nylon 12, Nylon 12 Tough, Nylon 12 White, Nylon 11, Nylon 12 GF, Nylon 11 CF, and TPU 90A Powders, or any 1064 nm powder with Open Material Mode.
Hardware Starting At: $24,649