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Cleaning after a failed print (Form 3L/Form 3BL)

Cleaning after a failed print (Form 3L/Form 3BL)

Failed prints often leave small, partially cured pieces of resin floating in the tank or cured resin stuck to the flexible film at the bottom of the tank. For best results, inspect and clean the tank after every print.

Warning:

Resin and solvent may cause skin irritation or an allergic skin reaction. Wear gloves when handling liquid resin, resin-coated surfaces, or solvent. Wash skin with plenty of soap and water.

Removing cured resin with the cleaning mesh

For many resins, the Form 3L features a printable cleaning mesh function that can be used to remove a failed print. The cleaning mesh prints as a thin layer across the resin tank, binding cured and partially cured resin into a single piece. The cleaning mesh can then be removed from the tank along with the failed print. For more information about cleaning a failed print with the cleaning mesh, see Cleaning a failed print with the cleaning mesh (Form 3L/Form 3BL).

Removing cured resin manually

The Form 3L Finish Kit includes a tank tool, which is a custom two-part scraper and tweezers. The tank tool is made of plastic and has rounded edges to protect the flexible film interior. Remove individual pieces of cured resin from the resin tank with the tank tool.

Notice:

Sharp and metal tools can damage the dual-layer, flexible film and affect print quality, leading to print failures and/or a resin spill. Do not use sharp or metal tools like the removal tool, scraper, or flush cutters to inspect or clean the resin tank. Only use the tank tool to inspect and remove cured resin from the flexible film inside the resin tank.

Required supplies:

  • Non-reactive nitrile gloves
  • Paper towels
  • Tank tool

To manually remove cured resin:

Form 3/Form 3B tank tool
Form 3/Form 3B tank tool, split
  1. Put on a new, clean pair of nitrile gloves.
  2. Remove the build platform and resin cartridges from the printer.
  3. Remove the resin tank from the printer. Place the resin tank in the tank case and set aside on a clean, flat surface. This allows for better visibility and more space to work than leaving the resin tank in the printer.
  4. Separate the top and bottom parts of the tank tool. Place the top part aside.
  5. Prepare several paper towels nearby to collect cured and uncured resin.
  6. Rest the long edge of the tank tool on the flexible film interior. Skim the film surface. Search for obstructions that indicate cured resin stuck to the flexible film.
  7. To remove cured resin:
    1. Slide the long edge of the tool under the edge of the cured resin.
    2. Pry with moderate pressure. Slide or pry from different angles or increase pressure to detach cured resin from the film surface. Do not press directly into the flexible film with the edge of the tank tool.
    3. Rest the cured resin on the blade of the tank tool.
  1. Lift the cured resin out of the resin tank.
    • If the tank tool cannot hold the cured resin:
      1. Attach the top part of the tank tool to the bottom part.
      2. Squeeze the cured resin between the two ends.

Cleaning the tank tool

Clean the tank tool after each use to remove excess liquid resin and prevent contamination.

Required supplies for wiping:

  • Isopropyl alcohol
  • Low-fiber paper towels
  • Non-reactive nitrile gloves

Required supplies for washing:

  • Form Wash L or Form 3L Finish Kit
  • Isopropyl alcohol
  • Non-reactive nitrile gloves

To wipe the tank tool:

  1. Put on a new, clean pair of nitrile gloves.
  2. Apply clean isopropyl alcohol to a clean, low-fiber paper towel.
  3. Wipe the surface of the tank tool to remove resin.
  4. Allow the tank tool to air dry after wiping.

To wash the tank tool:

  1. Put on a new, clean pair of nitrile gloves.
  2. Rest the tank tool in the wash basket of the Form Wash L or rinse bucket of the Form 3L Finish Kit.
  3. Wash the tank tool for five minutes. Increase the wash time for heavily-used solvent.
  4. Allow the tank tool to air dry after washing.

Filtering the resin (optional)

After removing the primary print failure, inspect the resin and resin tank for other small fragments. While the mixer helps keep the print area clear during printing, clean resin and optical transparency of the resin tank’s underside are always the best way to ensure quality prints.

Notice:

If you see or feel any resin cured in your tank, it's essential to remove debris by cleaning the resin tank or the next print will fail. Use a paint or an oil filter with a "fine" or 190 micron mesh size to thoroughly strain liquid resin.

Reseating the mixer

At the start of each print, the LPU housing pulls the mixer back and forth across the flexible film several times. This motion mixes the resin in the resin tank while also checking for cured resin on the flexible film and on the build platform. If the mixer encounters cured resin blocking its path, its magnets decouple from the magnets in the LPU housing and the printer pauses the print. This is the designed behavior of the mixer and is intended to protect the flexible film and prevent further print failures.

To reseat the mixer:

  1. Open the printer cover.
  2. Orient the mixer with its arms facing upward and toward the right side of the resin tank.
  3. Place the mixer flat in the resin tank.
  4. Push the mixer to the right edge of the resin tank until the magnets engage.