Fuse X1 Printer

SKU: PKG-FSX1-PC-01

$112,147.54incl. 8% GST

2What’s Included
  • Fuse X1 Printer & Build Unit
  • Fuse X1 Vacuum Conveyor
  • Fuse X1 Wi-Fi Adapter
3

Service Plans

Select a service plan

  • $27,070.47 incl. 8% GSTFuse X1 Production Service 1 Year$27,070.47 incl. 8% GST
  • $54,140.94 incl. 8% GST$81,211.41 incl. 8% GSTFuse X1 Production Service 3 Years$54,140.94 incl. 8% GST$81,211.41 incl. 8% GST
  • $81,211.41 incl. 8% GST$135,352.35 incl. 8% GSTFuse X1 Production Service 5 Years$81,211.41 incl. 8% GST$135,352.35 incl. 8% GST
4

Accessories

  • $26,297.03 incl. 8% GSTFuse X1 Build Unit

    Two build units recommended for minimal downtime

    Fuse X1 Build Unit

    The Fuse X1 build unit contains and transports prints throughout the Fuse X1 ecosystem. It is wheeled and mobile to easily move between the Fuse X1 during printing and Fuse Sift X1 for breakout, with blind-mate power and data connectors for ergonomic print changeovers. An insulated chamber allows the print to passively cool outside of the printer, enabling the next print to start with minimal downtime.

    Fuse X1 Build Unit

    Tech specs

    Compatible Printer
    Fuse X1
    $26,297.03 incl. 8% GST
  • $46,406.52 incl. 8% GSTFuse Sift X1 120V & Vacuum Conveyor

    Large-format powder recovery station for Fuse X1 (includes a Vacuum Conveyor)

    Fuse Sift X1 120V & Vacuum Conveyor

    Fuse Sift X1 is a large-format powder recovery station that turns post-print into a clean, hands-off workflow. An integrated powder transport system moves used powder from Fuse Sift X1 to Mix Kit X1 automatically, and an integrated compressed air inlet and gun help you recover powder from parts in seconds, replacing slow manual brushing. The sealed glovebox keeps operators and the workspace clean at any build size, while a built-in parts hatch sends broken-out parts straight to a transfer bin to free up the bench. With capacity for 3 to 5 full builds of used powder, Fuse Sift X1 keeps high-volume operations moving without bottlenecking on cleanup.

    Fuse Sift X1

    Tech specs

    Compatible Printer
    Fuse X1
    $46,406.52 incl. 8% GST
  • $39,445.54 incl. 8% GSTFuse Sift X1 230V & Vacuum Conveyor

    Large-format powder recovery station for Fuse X1 (includes a Vacuum Conveyor)

    Fuse Sift X1 230V & Vacuum Conveyor

    Fuse Sift X1 is a large-format powder recovery station that turns post-print into a clean, hands-off workflow. An integrated powder transport system moves used powder from Fuse Sift X1 to Mix Kit X1 automatically, and an integrated compressed air inlet and gun help you recover powder from parts in seconds, replacing slow manual brushing. The sealed glovebox keeps operators and the workspace clean at any build size, while a built-in parts hatch sends broken-out parts straight to a transfer bin to free up the bench. With capacity for 3 to 5 full builds of used powder, Fuse Sift X1 keeps high-volume operations moving without bottlenecking on cleanup.

    Fuse Sift X1

    Tech specs

    Compatible Printer
    Fuse X1
    $39,445.54 incl. 8% GST
  • $4,639.11 incl. 8% GSTIndustrial Vacuum 110V

    Required for Fuse Sift X1 and helps maintain a clean workspace

    Industrial Vacuum 110V

    The Fuse Sift powder recovery station for Fuse 1 Series SLS 3D printers requires an external vacuum to help you efficiently and safely maintain a clean workspace. The integrated hose and controls allow you to easily tidy up your workspace, clean off a build chamber, or remove debris from the sifter mesh.

    Due to potential hazards associated with powders, a static dissipative vacuum that is NFPA 652 compliant is required. This Class II Division 2 vacuum fulfills all safety requirements for the Fuse Sift.

    Industrial Vacuum 110V

    Tech specs

    Compatible Printer
    Fuse X1, Fuse 1+ 30W, Fuse 1
    Accessory type
    Other
    $4,639.11 incl. 8% GST
  • $22,429.82 incl. 8% GSTMix Kit X1

    Automatically blends reclaimed powder

    Mix Kit X1

    Mix Kit X1 simplifies powder management by automatically blending reclaimed powder from the Fuse Sift X1 with fresh supply at the precise refresh rate. An included scale ensures an accurate mixing ratio for every batch. Once mixed, the Fuse X1 Vacuum Conveyor loads the material into the printer for the next job. For high-volume operations, additional Vacuum Conveyors can be added for additional flexibility to transfer and store powder as desired.

    Mix Kit X1

    Tech specs

    Compatible Printer
    Fuse X1
    $22,429.82 incl. 8% GST
  • $6,185.99 incl. 8% GSTFuse X1 Vacuum Conveyor

    Additional to transport powder from large-format container to Mix Kit X1

    Fuse X1 Vacuum Conveyor

    Fuse X1 Vacuum Conveyor is the building block of the powder transport system. One unit on Fuse X1 loads refreshed powder into the printer, and a second unit moves sifted reclaimed powder from Fuse Sift X1 to Mix Kit X1 or a mixing setup of your choice. Additional vacuum conveyors can be used to transport and manage powder as desired to minimize bottlenecks, such as storing powder in large-format containers. Each Vacuum Conveyor ships with mounting hardware and a vacuum hose. One Vacuum Conveyor is included with Fuse X1 and one with Fuse Sift X1.

    Fuse X1 Vacuum Conveyor
    $6,185.99 incl. 8% GST
  • $20,726.70 incl. 8% GSTFuse Blast

    Fully automated cleaning and polishing solution

    Fuse Blast

    Achieve professional, consistent parts that are clean to the touch faster and easier than ever before with Fuse Blast, an easy-to-use, fully automated cleaning and polishing solution for post-processing SLS 3D printed parts. Fuse Blast seamlessly integrates into the Fuse Series ecosystem and streamlines your post-processing workflow, empowering you to fully clean a whole build chamber of printed parts in as little as 15 minutes and drastically reducing labor time and cost.

    With the optional Polishing System, Fuse Blast takes your parts to another level by polishing them to a smooth, semi-gloss, and dye-ready surface finish, to deliver consistent, professional-grade results every time.

    Fuse Blast

    Tech specs

    Compatible Printer
    Fuse X1, Fuse 1+ 30W, Fuse 1
    Post-Processing
    Automated
    $20,726.70 incl. 8% GST
  • $4,639.11 incl. 8% GSTFuse Blast High Capacity Kit

    Larger basket for 50% more parts per cycle

    Fuse Blast High Capacity Kit

    Scale your post-processing throughput with the Fuse Blast High Capacity Kit, a drop-in upgrade for Fuse Blast that processes over 50% more parts per cycle than the standard basket. It's the recommended configuration for Fuse X1 users and multi-Fuse 1 Series fleets running large, frequent batches.

    A wider 400 mm opening makes loading and unloading easier and more ergonomic, while the added volume prevents the overcrowding that can damage parts mid-cycle. Swap it into your existing Fuse Blast in minutes, with no tools or machine modifications required.

    Fuse Blast High Capacity Kit pairs the Large Tumbler Basket with an extra Fuse Blast Large Tumbler Basket Liner Kit, so high-volume users can replace the liner without any downtime waiting on a separate order.

    Fuse Blast High Capacity Kit

    Tech specs

    Compatible Printer
    Fuse X1, Fuse 1+ 30W, Fuse 1
    $4,639.11 incl. 8% GST
  • $4,175.04 incl. 8% GSTFuse Blast Polishing System

    Drop-in upgrade for smooth, semi-gloss, scuff-resistant, and dye-ready surface finish

    Fuse Blast Polishing System

    The Fuse Blast Polishing System is a drop-in upgrade to the Fuse Blast that allows users to add a smooth, semi-gloss, scuff-resistant, and dye-ready surface finish to their SLS printed parts.

    This single-step add-on to the Fuse Blast both cleans and polishes your parts straight from the Fuse Sift without the need for another Blast.

    Fuse Blast Polishing System

    Tech specs

    Compatible Printer
    Fuse X1, Fuse 1+ 30W, Fuse 1
    $4,175.04 incl. 8% GST
5

Materials

  • $1,545.34 incl. 8% GSTNylon 12 Powder 10 kg

    General purpose, versatile, and biocompatible

    Nylon 12 Powder 10 kg

    Nylon 12 Powder is a general purpose, versatile, and biocompatible material with high detail and great dimensional accuracy. As the go-to material for SLS 3D printing, it is ideal for both functional prototyping and end-use production of complex assemblies and durable parts with high environmental stability.

    Nylon 12 Powder

    Tech specs

    Compatible Printer
    Fuse X1, Fuse 1+ 30W, Fuse 1
    Print Technology
    SLS
    Colors
    Grey
    Categories
    General Purpose, Impact Resistant, High Stiffness, Temperature Resistant, Medical
    Biocompatibility
    Skin Contact, Mucosal Membrane Contact
    Applications
    Manufacturing Aids, Rapid Tooling, End-Use Parts, Rapid Prototyping
    Ultimate Tensile Strength
    50.0 MPa
    Tensile Modulus
    1900.0 MPa
    Flexural Strength
    66.0 MPa
    Flexural Modulus
    1600.0 MPa
    Notched Izod
    32.0 J/m
    Elongation at Break

    8% (X/Y), 5% (Z)

    Heat Deflection Temp. @ 1.8 MPa
    87.0 °C
    Heat Deflection Temp. @ 0.45 MPa
    171.0 °C
    $1,545.34 incl. 8% GST
Fuse X1 Printer, Build Unit & Vacuum Conveyor$112,147.54
Fuse X1 Production Service 1 Year$27,070.47
Fuse X1 Printer, Build Unit & Vacuum Conveyor$112,147.54
Fuse X1 Production Service 1 Year$27,070.47

Ready to orderFuse X1 Printer, Build Unit & Vacuum Conveyor · Fuse X1 Production Service 1 Year

$139,218.01incl. 8% GST

Why Choose Fuse X1?

Build Big:

  • 330 × 330 × 565 mm build volume, with 30%+ packing density

Low Part Cost:

  • Production-quality parts for 50% less, all in ½ the space

Productive:

  • Same day large parts and 3x the throughput of competitors

     

Reliable:

  • AI powered Print Intelligence failure prevention

Intuitive:

  • Install & operate in one hour, start a print in 5 minutes

Compare Formlabs SLS 3D Printers
Fuse 1+ 30W
Fuse X1
Fuse 1+ 30W
$36,659.60
Overview

Designed for maximum output and minimum waste, Fuse 1+ 30W is our compact industrial SLS 3D printer. Unlock unprecedented print speeds and material enablement to deliver truly rapid production in-house. From print setup to powder recovery, our easy-to-use hardware and software are designed to maximize your efficiency at every step of the process.
 

starting at
$112,147.54
Overview

Fuse X1 is a large-format industrial SLS 3D printer, built for engineers, manufacturers, and service bureaus looking to produce large prototypes and high-volume end-use parts with a faster turnaround. Its massive  build volume and high packing density enable same-day large parts and 3x the throughput compared to competing platforms. AI-powered Print Intelligence monitors jobs from first layer to final part to reduce failures. Setup takes about an hour, print-to-print changeover takes minutes, and the same end-to-end workflow handles extraction, powder reclaiming, and finishing — moving parts from printed to polished in as little as 15 minutes.

Tech specs
Technology

Selective Laser Sintering

Selective Laser Sintering

Build Volume (W x D x H)⁵

165 x 165 x 300 mm
6.5 x 6.5 x 11.8 in
8.2L

330 x 330 x 565 mm
13.0 x 13.0 x 22.2 in
61.5L

Materials

Nylon 12, Nylon 12 Tough, Nylon 12 White, Nylon 11, Nylon 12 GF, Nylon 11 CF, and TPU 90A Powders, or any 1064 nm powder with Open Material Mode.

Nylon 12, Nylon 11*, Nylon 12 GF**, TPU 90A Powder**, or any 1064 nm powder with Open Material Mode.
*Available in Q1 2027 **Available in Q2 2027

Throughput

.063 Kg/Hr

.330 Kg/Hr

Print Environment

Air and Nitrogen

Nitrogen

Layer Thickness⁸

110 microns
0.004 in

110 microns
0.004 in

Build Chamber

Modular, compatible with Fuse 1 generation printers and Fuse Sift

Modular, compatible with Fuse X1 generation printer and Fuse Sift X1

Laser Type

Ytterbium Fiber 30W

Ytterbium Fiber 120W

Printer Dimensions (W x D x H)

64.5 × 68.5 × 107 cm (165.5 cm with stand)
25.4 × 27.0 × 42.0 in (65.0 in with stand)

157 x 83 x 193 cm
62.1 x 31.3 x 75.8 in

Recommended Operating Footprint (W × D × H)

145.5 × 149.5 × 167.5 cm (49.4 × 59 × 66 in) to allow access to the front and sides of the printer

261 x 243 x 241 cm (102.8 x 95.8 x 95.1 in) to allow access to the front and sides of the printer

Weight

120 kg (without build chamber or powder)
265 pounds (without build chamber or powder)

570 kg (without build chamber or powder)
1256 lbs (without build chamber or powder)

FAQ

The printer-only option includes the Fuse X1 printer, a Fuse X1 Build Unit, a WiFi Adapter, and a Vacuum Conveyor that loads refreshed powder into the printer. It suits teams that already own compatible post-processing equipment or are expanding an existing Fuse X1 fleet.

The Basic Package adds post-processing equipment: Fuse Sift X1 to extract parts and recover powder, Mix Kit X1 to blend reclaimed powder, Fuse Blast to clean parts, and an industrial vacuum. It also includes a one-year service plan.

The Recommended Package adds a second Build Unit to minimize downtime, so you can start a new print while the first unit cools outside the printer. It also includes polishing solution for Fuse Blast, a second Vacuum Conveyor that moves powder from a large-format container to Mix Kit X1 to fully automate powder transport, and a five-year service plan for the price of three.

Fuse X1 uses selective laser sintering (SLS) with a 120 W fiber laser in a nitrogen environment. Adaptive Thermal Control uses thermal imaging and 13 independent heating zones to hold powder at a stable temperature from the first layer to the last.

The build volume is 330 × 330 × 565 mm (13.0 × 13.0 × 22.2 in), or 61.5 L. That's 7.5x the volume of Fuse 1+ 30W.

The Fuse X1 has a maximal throughput of 0.330 kg of powder per hour. Most builds that use the full build volume finish within 24 hours, while densely packed production batches take about 40 hours. For overnight prints, orient and pack parts to minimize build height.

Print Intelligence is an AI-powered failure prevention system. It combines computer vision with Adaptive Thermal Control to spot anomalies in real time and mask the affected area, so the rest of the build keeps printing.

Fuse X1 fits through a standard door and takes about 1.3 m² of floor space. It needs a dedicated single-phase 50 A circuit at 200–240 VAC, a nitrogen supply of 99.5% purity or higher, and compressed air. See Preparing your workspace for the Fuse X1 ecosystem for full requirements.

Installation takes about an hour, and swapping Build Units between prints takes about five minutes. A touchscreen guides operators through each step.

No. Fuse X1 uses its own Build Unit, which works with Fuse X1 and Fuse Sift X1. Existing Fuse Blast units can process Fuse X1 parts, but we recommend purchasing the High Capacity Kit to increase their capacity.

SLS parts come out encased in unsintered powder. You'll need Fuse Sift X1 to extract parts and recover powder, Fuse Blast to clean and polish parts, and the Mix Kit to blend reclaimed powder.

PreForm imports, orients, and packs builds; Dashboard lets you monitor prints remotely, and the Developer Platform enables you to connect Fuse X1 to your manufacturing execution system (MES).

Nylon 12 Powder is available now. Nylon 11 Pro Powder follows in Q1 2027, with Nylon 12 GF Powder and TPU 90A Powder in Q2 2027. Open Material Mode lets you print any 1064 nm powder.

Yes. Request a sample part, or book a live demo. US customers can also order Fuse X1 parts through Form Now.

Any further questions about Formlabs 3D printing solutions?