Precise, Durable, and Affordable Custom Orthotic Insoles With 3D Printing

You can now produce custom orthotic insoles easily and affordably in house with a simple and clean digital workflow, reducing costs and labor needs, and improving turnaround time and comfort for your customers.

Industrial Investment Casting with 3D printed patterns

Why Go Digital?

大きなアイデアアイコン

Lower Costs

Produce more customizable, thinner, and lighter insoles with a clean and less labor-intensive workflow.
完璧な作業環境アイコン

Faster Turnaround Time

Reduce production, labor, material, storage, and shipping costs by digitizing and simplifying your workflow.
外注アイコン

設計の自由度

Produce custom insoles within 24 hours without grinding or trimming, and with fewer patient visits.

Fuse 1+ 30W: Compact, Industrial Quality SLS 3D Printer

Lowest CapEx and most compact professional SLS printer in the industry
Ease of use reduces labor and training costs
High performance materials ensure durability and support

こちらも参照

3Dプリントしたパーツ
ウェビナー

高精度・高効率な鋳造を実現 3Dプリントを活用した金属鋳造

3Dプリントしたパーツ
技術資料

工業品質のインベストメント鋳造を3Dプリント製の原型で Formlabs Clear Castレジンの活用法

Easily Start, Easily Scale

Get started easily with a low upfront cost and pay only for the capacity that you really need. Scale up as demand increases and minimize the risk of downtime with multiple printers. Avoid hidden costs, expensive service contracts, and electrical work and start printing within one day of delivery.

材料特性

最大引張強さ65MPa
引張弾性率2.8GPa
曲げ弾性率2.2GPa
曲げ強さ92MPa
曲げ弾性率2450MPa
ノッチ付きアイゾット29J/m
荷重たわみ温度@0.45MPa56°C
荷重たわみ温度@0.45MPaなし

Easily Start, Easily Scale

最高級の寸法精度
Easy to use, complete ecosystem
Large parts: 33.5 × 20 × 30 cm (13.2 × 7.9 × 11.8 in)
Form 3L

材料特性

最高級の寸法精度
Easy to use, complete ecosystem
Large parts: 33.5 × 20 × 30 cm (13.2 × 7.9 × 11.8 in)
Form 4

Easily Start, Easily Scale

Get started easily with a low upfront cost and pay only for the capacity that you really need. Scale up as demand increases and minimize the risk of downtime with multiple printers. Avoid hidden costs, expensive service contracts, and electrical work and start printing within one day of delivery.

造形品Complex Impeller PartSimple Pump Impeller - 12”
Volume of Production50 parts50 parts
Alternative Tooling MethodWax injection with metal tooling, soluble wax cores, and wax chillsWax injection with metal tooling
Alternative Tooling Cost$60,000$11,000
Cost 3D Printed$78/part$30/part
Lead Time Savings14 weeks8 weeks

4 Easy Steps to Deliver Millions of Patient Steps

Scan foam impression
1. Scan

Scan foam impressions, casts, or patients directly using a smartphone or iPad-based scanner, professional gait scanners, or pressure plates.

Insole design
2. Design

Use insole design software to create the desired features and supports. Include heel cups and other features to avoid manual steps while finishing.

Printed Insoles
3. 造形

Produce the insoles or insole shells in batches on the Fuse 1+ 30W and post-process the parts on the Fuse Sift.

Assemble the 3D printed insole
4. Finish

Assemble the 3D printed insole with covers, posts, and pads as needed. Eliminate manual trimming or grinding by leveraging a digital scan and precise design.

Scan foam impression
1. Scan

Scan foam impressions, casts, or patients directly using a smartphone or iPad-based scanner, professional gait scanners, or pressure plates.

鋳造
2. Design

Use insole design software to create the desired features and supports. Include heel cups and other features to avoid manual steps while finishing.

Printed Insoles
3. 造形

Produce the insoles or insole shells in batches on the Fuse 1+ 30W and post-process the parts on the Fuse Sift.

Assemble the 3D printed insole
4. Finish

Assemble the 3D printed insole with covers, posts, and pads as needed. Eliminate manual trimming or grinding by leveraging a digital scan and precise design.

Get Started With 3D Printing Insoles

Get in touch with our medical 3D printing experts for a 1-1 consultation to find the right solution for your business, receive ROI analysis, test prints, and more.

3D printed parts