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Product glossary (Form 3/Form 3B)

Product glossary (Form 3/Form 3B)

Tip:

Visit the Form 3 interactive tour for a 3D view of many of the components detailed below.

Außenkomponenten

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ShellFive protective external casings protect the printer’s internal components:
  • (1) Rear shell: a plastic casing for the back of the printer.
  • (2) Side shells: metal casings for the left and right sides.
  • (1) Top shell: a plastic casing to protect the area surrounding the resin tank, under the cover.
  • (1) Front shell: the glass display assembly is attached to a plastic panel, which encases the front of the printer below the cover.
Leveling feetEach corner of the printer is supported by a rubber foot that is threaded into the bottom of the machine. When prompted by the touchscreen, use the leveling disc to raise or lower each foot to ensure that the printer is acceptably level.Leveling feet

Displaybaugruppe

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Display assemblyThe display assembly contains the touchscreen and the display circuit board. A ribbon cable connects the display assembly to the motherboard.Display assembly
TouchscreenThe LCD capacitive touch user interface displays print information, settings, and error messages.Touchscreen
Display PCBThis circuit board, separated from the main motherboard, controls the touchscreen. Display PCB
Display cableA flat, flexible cable connects the display assembly to the motherboard.Display cable

Cover

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CoverThe upper enclosure, made of strong, amber-tinted material, blocks exposure to the laser and protects the resin from curing due to ambient light.Cover
Interlock magnetsThe interlock sensor detects these magnets to determine when the cover is closed. This safety mechanism triggers the Cover is open message on the touchscreen and disables the laser when the cover is open. Interlock magnets

Kartusche

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CartridgeThis container holds the resin before dispensing into the resin tank. Shake the cartridge periodically to keep resin well mixed. Resin cartridge
Vent capThe lid at the top of the cartridge allows for air interchange, enabling proper resin dispensing. Push the vent cap open prior to printing.Vent cap
Cartridge ID chipAn Electrically Erasable Programmable Read-Only Memory (EEPROM) chip is attached to the cartridge skirt and is programmed with the resin type. This chip communicates to the printer via spring fingers on the cartridge floor.Catridge ID chip
Bite valveThis flexible seal regulates resin dispensing. Resin flows out when the cartridge dispense arm squeezes the valve open.Bite valve

Baugruppe am Kartuschenboden

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Cartridge spring fingersTwo electrical contacts comprise the spring fingers located on the cartridge floor. The physical contact establishes an electrical connection with the cartridge ID chip to detect the cartridge.Cartridge spring fingers
Cartridge dispense armThis plastic hook presses against the bite valve to dispense resin out of the cartridge into the resin tank.Cartridge dispense arm

Z-Achse

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Z-towerThis vertical tower at the back of the printer provides support for many parts of the Form 3/Form 3B. The build platform is raised and lowered along the Z-axis, inside the tower. The Z-tower also encloses the resin cartridge, the heater, and the mechanisms for dispensing the resin into the tank.Z-tower
Z-axis lead screwThe Z-axis lead screw controls the vertical motion of the build platform carriage.Z-axis lead screw
Limit switch boardA single board connects to two optical sensors to detect when the build platform carriage reaches the top of the tower and when the build platform is installed.Limit switch board
HeaterThe resin in the resin tank is heated by hot air blown out of the tower behind the resin tank. The warm air in the print chamber heats the resin, and the air temperature is sensed by a thermal sensor at the air intake.Heater
FansA heating fan blows air across the heater into the resin tank.Heater fan

Plattform

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Build platformThe aluminum base provides a surface for prints to attach to.Build platform
Platform lockThis lever is part of the locking mechanism that secures the build platform.Platform lock
Build platform carriageThe carriage is the metal arm that the build platform slides onto.Build platform carriage
Build platform sensorInserting the build platform triggers a limit switch in the Z-axis. The printer detects when the build platform is properly installed in its home position.Build platform sensor
Platform lock springThe spring mechanism inside the build platform carriage allows the platform lock to move up and down. It also mechanically locks and unlocks the build platform.Platform lock spring
Platform lock set screwsThese three screws are used for adjusting the tension in the platform lock. Contact Formlabs Support before adjusting these screws, as improper adjustment can lead to damage to the machine. Platform lock set screws

Harztank

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Resin tankThe resin tank is the primary container for holding resin after it is dispensed from the cartridge. Resin is cured onto the build platform when the laser passes through the tank’s bottom film. Only use approved materials and processes to clean the resin tank and film.Resin tank
Tank handlesPlastic handles on each side of the resin tank allow for easy insertion, removal, and carrying of the tank. Avoid touching the bottom of the resin tank, as fingerprints can leave smudges that obstruct the optical path. Tank handles
Tank spoutThis spout at the back of the resin tank sits underneath the cartridge dispense hole and receives resin from the cartridge. Tank spout
FilmA durable, dual-layer film comprises the bottom surface of the resin tank. Parts print in the resin-filled gap between the film and the build platform. The quality of printed parts depends on the film being clean and clear of damage and debris.Resin tank film
Resin tank ID chipThe resin tank's ID chip uses Electrically Erasable Programmable Read-Only Memory (EEPROM). The tank spring fingers read the chip to detect the unique tank ID and current resin type.Resin tank ID chip
MixerEach resin tank includes a mixer that improves print consistency by clearing the build area and circulating the resin. The mixer attached to the roller holder with magnetic coupling and rests under the mixer case when not in use. Scrapers on the top and bottom of the mixer clear the build platform and film, respectively.Mixer
Mixer caseWhen not in use, the mixer rests in a partially enclosed compartment on the left side of the resin tank. The float is permanently attached inside the mixer case.Mixer case
FloatA hinged bobber rests on the surface of the resin. The aluminum counterweight passes in front of the LevelSense board to determine the amount of resin in the tank.Float
Tank caseEach resin tank includes a lidded container for storing the resin tank when not in use. For newer resin tanks, the shipping box also acts as the tank case.Tank case
Tank toolInspecting and cleaning the interior of the resin tank requires a special two-part spatula. This is the only tool to clean the interior film surface.Tank tool

Tankträger

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Tank carrierThis assembly holds the resin tank and tensions the film. The tank carrier is covered by the top shell and houses the film tensioner, LevelSense, resin tank spring fingers, tank catch flexures, and interlock sensors.Tank carrier
Tank carrier railsThe resin tank side walls connect to linear slots on each side of the tank carrier. While printing, the rails pull the tank walls and the film into tension.Tank carrier rails
Film tensionerA motor pulls outward on the tank side walls to create a taut film surface in the resin tank.Film tensioner
Tank spring fingersThese electrical contacts, at the back of the resin tank carrier, read the resin tank’s EEPROM ID chip to sense the tank’s presence and to communicate the resin type to PreForm.Tank spring fingers

Hauptplatine

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MotherboardThe motherboard is the main circuitry through which all systems in the printer communicate.Motherboard
Power supplyThe Form 3/Form 3B utilizes a 100–240 V power supply. The internal power supply converts line power to +24V DC.Power supply
Front display connectorThis connector links the display to the motherboard via a ribbon cable.Front display connector
Wi-Fi antennaThe Wi-Fi antenna enables the Form 3/Form 3B's wireless connectivity. The antenna is connected to the printer's motherboard.Wi-Fi antenna
Ethernet portThe Form 3/Form 3B can connect to a network via Ethernet. The port is connected to the motherboard and can be accessed from the back of the machine.Ethernet port
USB portThe Form 3/Form 3B can connect to a computer via USB. The port is connected to the motherboard and can be accessed from the back of the machine.USB port
FansCooling fans pull warm air away from electronic components.Cooling fans

LevelSense

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LevelSense boardTwo inductive coils determine the amount of resin in the tank by detecting the relative height of the float.LevelSense board

Optik

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Light Processing Unit (LPU)This interchangeable assembly contains the laser and the mirrors the control the path of the laser, ensuring a clean, crisp laser spot. The LPU is secured in the right-hand side of the LPU housing.Light Processing Unit
LaserThe laser is the source of curing energy in the Form 3/Form 3B. It has a 405 nm violet diode and a maximum output of 250 mW. The Form 3/Form 3B is a Class 1 laser product. Laser
Light Processing Unit (LPU) cableA flat, flexible cable connects the LPU to the motherboard.Light Processing Unit cable
Light Processing Unit (LPU) housingThe aluminum housing for the optics engine moves left and right, traveling along the X-axis lead screw. The LPU, roller holder, and mixer are all controlled within the LPU housing.Light Processing Unit housing
Roller holderSegmented metal rods (rollers) act as a sliding surface for smooth movement of the LPU housing across the film in the resin tank. The rollers surround the optical window. Clean rollers protect the film and preserve print quality.Roller holder
Optical windowLocated in the roller holder, the optical window is a glass plate with an anti-reflective coating. It protects the sensitive mirrors inside the LPU from dust and other contamination. Maintain a clean optical window to prevent print failures.Optical window
X-axis lead screwThe X-axis lead screw the horizontal motion of the LPU housing.X-axis lead screw