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Schedule of maintenance (Form 4 generation)

Schedule of maintenance (Form 4 generation)

Proactive maintenance is key for keeping your Form 4 generation printer printing successfully. Review the table below for a schedule of suggested maintenance procedures and links to additional guides and resources.

Tip:

For a downloadable resource, see the guide Schedule of maintenance (Form 4 generation) (English only).

Zwischen den Drucken

KomponenteInspektionWartungsschritteGeschätzte Zeit
KonstruktionsplattformÜberprüfen Sie die Konstruktionsplattform auf flüssiges Harz, Klebrigkeit oder ausgehärtetes Harz auf der Druckoberfläche.Verwenden Sie Isopropylalkohol und Küchenpapier, um flüssiges Harz oder Klebrigkeit zu entfernen. Verwenden Sie einen Spachtel, um ausgehärtetes Harz zu entfernen.0,1 Stunden
HarzkartuscheUntersuchen Sie die Harzkartusche gründlich auf Undichtigkeiten, insbesondere im Bereich des Kartuschenbodens und des Gummiventils.Verwenden Sie die Harzkartusche nicht, wenn Sie ein Austreten von Harz feststellen. Place the resin cartridge in a plastic bag and contact Formlabs Support or your authorized reseller.0.1 hours
Resin cartridgeCheck to see if the resin is past its shelf life (24 months for most resins). Das Produktionsdatum wird auf einen Aufkleber an der Unterseite der Kartusche gedruckt.Entsorgen Sie flüssiges Harz gemäß den Umweltvorschriften.0,1 Stunden
HarztankÜberprüfen Sie den Harztank auf ausgehärtetes Harz oder andere Ablagerungen.Verwenden Sie den im Lieferumfang des Druckers enthaltenen Kunststoff-Tankspachtel, um den Tankfilm vorsichtig zu überprüfen und alle Ablagerungen zu entfernen.0,1 Stunden

Beim Harzwechsel

KomponenteInspektionWartungsschritteGeschätzte Zeit
MischerWenn Sie denselben Mischer mit mehreren Harztypen wiederverwenden, reinigen Sie den Mischer vollständig, wenn Sie zu einem neuen Harz wechseln.Entriegeln Sie den Mischer und nehmen Sie ihn aus dem Drucker. Reinigen Sie den Mischer mit einem Lösungsmittel wie IPA oder TPM. Lassen Sie den Mischer vollständig trocknen, bevor Sie ihn wieder einsetzen. Wenn Sie den Mischer mit einem Lösungsmittel gereinigt haben, das nicht leicht verdunstet, wie z. B. TPM, müssen Sie den Mischer möglicherweise manuell trocknen.0,2 Stunden

Anfallendes (nach Bedarf)

ComponentInspectionMaintenance stepsEst. time
PreFormOpen PreForm and check for version updates. Select Help > About PreForm from the menu bar to check for PreForm updates.If PreForm is unable to connect to the internet, PreForm versions can be downloaded manually.0.1 hours
Printer firmwareOpen PreForm. Click the Printer Name to open the Job Setup window. Select the appropriate printer from the list to open the Printer Details window. Click Firmware Update.If the printer is unable to connect to the internet, firmware versions can be downloaded to your computer. Manually downloaded files can be loaded via PreForm in the Firmware Update window.0.1 hours
Print failureThe print fails to adhere to the build platform or parts of the raft are curling off the build platform. 0.5 hours
Resin cartridgeThe printer has been in the Filling stage for a prolonged period of time but is not dispensing resin.
  • Check that the vent cap on the resin cartridge is open.
  • Put on a pair of nitrile gloves, close the vent cap on the resin cartridge, and remove it from the printer. Turn the cartridge over and locate the black rubber bite valve on the bottom of the cartridge. Squeeze the bite valve several times against the hard shell of the cartridge until it unseals and fully opens. If unable to open the bite valve in this way, please contact Formlabs Support or your authorized reseller.
0.1 hours
Resin tankA resin tank is inserted but the touchscreen displays Error 1.6.9: Tank missing alert or Error 1.6.12: Tank not locked. 0.1 hours
Resin tankInspect the resin tank for damage and wear after a print failure. Form 4 and Form 4L generation resin tanks have an estimated lifetime of 75,000+ layers with any Formlabs material.

Replace the resin tank if you notice:

  • Punctures, cuts, wrinkles, or gouges in the film
  • Film wear that begins to affect print quality
  • Unexpected print failures that occur only when using this resin tank

Formlabs recommends replacing your Form 4 or Form 4L generation mixer whenever you replace the resin tank.

0.2 h
Light Processing Unit (LPU)Remove the build platform, mixer, resin tank, and resin cartridge. Inspect the release texture on the LPU for dust or debris.Remove any contamination using a dry photographic wipe (PEC*PAD) and a rubber bulb blower. If the contamination is difficult to remove, a small amount of isopropyl alcohol (IPA) may be applied to the photographic wipe to aid removal. Clean the release texture in a slow, straight wipe from one side to the other. Repeat until all contamination is removed.0.2 hours
Z-axis lead screwRemove the build platform, mixer, resin tank, and resin cartridge. Unplug the printer. With a gloved hand, rotate the Z-axis lead screw.As the build platform mount moves up and down along the Z-axis, check for areas that emit noise or where the build platform carriage sticks or moves less smoothly. Visually inspect the lead screw to ensure that no debris or foreign objects obstruct it or its motion. If needed, clean the lead screw and relubricate with a light layer of lithium grease specifically intended for use with ball bearings.0.3 hours

Kontaktaufnahme mit dem Formlabs-Kundenservice

If the troubleshooting steps above do not resolve the print failure, contact Formlabs Support or your authorized reseller.

To help us provide the fastest and most effective response to your issue, please provide the following information:

  1. Upload diagnostic logs
  2. Serial name of the printer
  3. Troubleshooting steps attempted
    • Example: “I reoriented the model in PreForm. I inspected the resin tank and did not notice any damage, clouding, or debris.”
  4. Resin formulation and lot number
  5. Layer thickness
    • Tap Queue on the Home screen.
  6. Relevant FORM files
    • If available, attach FORM files of the model to the support request.
  7. Previous attempts to print the part and any successful prints
    • Example: “I printed the file part2.form three times previously. The first and second were successful. The third one failed.”