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Tuning the bed temperature of your Fuse 1 generation printer for improved part yield with Nylon 12 Powder

Tuning the bed temperature of your Fuse 1 generation printer for improved part yield with Nylon 12 Powder

Der Druckvorgang für Drucker der Generation Fuse 1 erfordert ein Sintern des Materials bei einer präzisen Temperatur, die vom IR-Sensor des Druckers gemessen wird. Obschon die meisten Drucker diesen Temperatursollwert ohne Anpassungen einhalten, können einige Druckfehler und Probleme durch eine Feinabstimmung der Druckbetttemperatur behoben werden.

Formlabs empfiehlt, die Temperatur des Druckbetts Ihres Druckers einzustellen, bevor Sie zum ersten Mal mit Nylon 12 Powder drucken. Die Feinabstimmung der Druckbetttemperatur vor dem ersten Druck führt zu weniger Oberflächenfehlern an Ihren Teilen. Solche Fehler werden oft durch unterschiedliche Druckertemperaturen verursacht. Dieser Vorgang wird als Diagnose-Druck ausgeführt, der über PreForm an den Drucker gesendet wird. Der Druck enthält mehrere Teile, die gereinigt und geprüft werden müssen, um den erforderlichen Temperaturversatz für Ihren Drucker zu ermitteln. Dieses Verfahren sollte mit gealtertem Pulver durchgeführt werden, das mit 30 % Frischpulver aufgefrischt wird. Wenn Sie kein gebrauchtes Pulver zur Hand haben, lassen Sie eine Charge Frischpulver altern, bevor Sie das Diagnosewerkzeug zur Abstimmung der Temperatur des Druckbetts drucken.

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Betttemperaturfeinabstimmungsdruck in PreForm

Lassen Sie den Betttemperaturfeinabstimmungsdruck laufen

  1. If you have previously used the printer with an applied offset, reset the printer’s offset to 0 prior to beginning the fine-tuning process. This can be done by following the directions to Set the Bed Temperature Target, and setting the printer offset to 0.
  2. Update PreForm to the latest version.
  3. Download the appropriate FLZ file for your printer from the links below.
  4. Open PreForm and select Job Settings.
  5. In the Job Setup window, make sure the correct printer is selected.
  6. Select Upload Diagnostic Print.
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  1. Upload the file from your computer and start the print.
  2. Load the hopper with 3 kg of powder. Fill the hopper to the 7 L mark.
  3. Allow the print to fully cool per Formlabs recommendations.

Clean parts

Extract parts using the Fuse Sift or the Fuse Depowdering Kit. Excess powder can be sifted with fresh powder and re-used.

Clean parts prior to inspection either using the Fuse Blast or other media blasting solutions. Extract the five plaques with cones. The additional flat plaques in the build create equal cooling and separation between the cone plaques during the print and can be discarded.

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Example of a cleaned cone plaque ready for inspection.

Each plaque lists the temperature offset it was printed with (-2 ºC, -1 ºC, 0 ºC, +1 ºC, +2 ºC). Line the plaques up from -2 ºC to +2 ºC to prepare them for inspection.

Prüfen Sie die Platten

Note:

If the test print fails and not all plaques are completed, complete the inspection using the plaques that printed successfully. The correct offset will be included in the parts that printed successfully.

To determine the appropriate temperature offset for your printer, look for two things:

  • More than one instance but less than six instances of orange peel on a single plaque. This is most visible on the cones.
  • No pitting. This is most visible on the side of the plaque opposite the cones.

Rotate the plaques to inspect the cones from all angles. Orange peel appears as a slightly layered surface on the cones. Pitting appears as a tiny dot on the opposite side of the plaques.

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Orange peel on the cones
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Pitting on the side opposite the cones

After inspecting all five plaques, determine the offset temperature that best matches the above criteria using the temperature offsets listed on the plaques. This offset can then be manually set on the machine.

Note:

The correct offset temperature may lie between two plaques, and the correct offset may be a half degree between the printed plaques (ie. +1.5 ºC).

Set the Bed Temperature Target

The Bed Temperature Target can be adjusted by up to ±5 °C in 0.25 °C increments. After completing the Bed Temperature Tuning Print, adjust the Bed Temperature Target on the printer to match the offset determined during the Bed Temperature Tuning inspection.

Note:

Two printers operating side by side may require different Bed Temperature Targets.

To adjust the Bed Temperature Target:

  1. Ensure that the printer is not running a print job and is currently Idle. The Bed Temperature Target can only be adjusted before a print, not while the print is running.
  2. Tap the gear icon on your printer’s touchscreen. The Settings screen appears.
  3. Tap Calibration. The Calibration screen appears.
  4. Tap Bed Temperature Target. A screen with information about the target temperature appears.
  5. Tap Next. The Bed Temperature Target screen appears.
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  1. Tap + or - to increase or decrease the Temperature Offset.
  2. When you are done adjusting the Temperature Offset, tap Next. Confirm the new offset and tap Set.