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Design guidelines for Ceramic Resin V1

Design guidelines for Ceramic Resin V1

Note:

Formlabs has sunsetted this material, and it is no longer available for purchase. For information about other Formlabs materials, visit Choosing the right material.

Read and follow the Ceramic Resin V1 Usage and Design Guide to print successfully with Ceramic Resin V1.

01_DESIGN_16-9_image_copy.jpg

Note:

To learn more about the performance or specific material properties of Ceramic Resin V1, please refer to the Safety Data Sheet (SDS) and Technical Data Sheet (TDS). Always consult the SDS as the primary source of information to understand safety and handling of Formlabs materials.

Tip:

Parts often require several scaling iterations to reach the desired fired dimensions.

Part volume

Maximum: 100 mL

Fired wall thickness

Minimum: 2 mm

Ideal: 3–6 mm

Maximum: 10 mm

Small walls and features may work under 2 mm

graphic demonstrating the thickness of two vertical walls extruded from a flat, square base

Filleting

Fillet internal edges to avoid stress concentrations and decrease cracking:

Minimum: 1 mm fillet radius

Ideal: 2 mm or more

graphic demonstrating a fillet

Z-shrinkage

During firing, parts shrink more along the printed Z axis than the XY axis due to the lower concentration of ceramic particles between layers. If a model is printed at an angle, this causes a skewing effect when fired. To correct the effect of uneven shrinking, pre-scale the model using the Z-Scale Factor tool in PreForm. The part shape will correct during firing.

graphic demonstrating z-shrinkage: a shorter cylinder inlaid concentrically inside a taller cylinder

General shrinkage

Shrinkage is caused by sintering and gives Ceramic Resin V1 its strength by increasing the density of the part. General shrinkage occurs uniformly across the part, and parts shrink by approximately 15% during sintering. After setting the Z-Scale Factor use the Size tool in PreForm to set the Scale to 1.15 to account for shrinkage.

graphic demonstrating general shrinkage: a shorter and slimmer cylinder inlaid concentrically inside a taller and wider cylinder

Self-supporting structures

Ceramic particles can move during sintering, which means the shape of the model is affected by gravity. Self-supporting structures maintain their shape, but unsupported overhangs tend to slump or collapse. Design structures that are self-supporting to minimize the volume of support structures and to prevent slumping during firing.

graphic demonstrating a supporting structure. A flat, horizontal base has several vertical extrusions with no voids between the base and upper solids

Unsupported structures

Unsupported structures, such as overhangs and bridges, are often unavoidable. There are two major ways to control the potential slumping effect: Print custom setters. Setters should be designed and oriented to shrink in the same direction as the part. Fire on supports.

graphic demonstrating a unsupported structure: an extruded button-like shape has a cap or crown resting above. The cap is not connected with any solid material and is separate by a void.

Additional resources