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Recommended tools and supplies for Alumina 4N Resin

Recommended tools and supplies for Alumina 4N Resin

Alumina 4N Resin has unique printing and post-processing requirements compared to other Formlabs resins. Formlabs strongly recommends the purchase of additional third-party supplies to ensure printing success with Alumina 4N Resin.

Build platforms

Form 3 generation

Alumina 4N Resin is not compatible with the standard Form 3 build platform.

Model nameSupplierNotes
Stainless Steel Build Platform (Form 3)Formlabs
  • US: USD 250
Build Platform 2 (Form 3)Formlabs
  • US: USD 229
  • Parts printed with Alumina 4N Resin cannot be released using the part release paddles on a Build Platform 2

Form 4 generation

Alumina 4N Resin is compatible with all Form 4 build platforms. Note that parts printed with Alumina 4N Resin cannot be released using the part release paddles on a Form 4 Flex Build Platform.

Burnout kiln

As part of Alumina 4N Resin’s unique post-processing requirements, dried printed parts require firing in a burnout oven or kiln. Formlabs recommends firing parts printed in Alumina 4N Resin twice, first in a burnout (debinding) kiln and then in a sintering kiln.

Model nameSupplierNotes
E10 Digital Table Top Kiln Paragon E10 US: Approximately USD 1,500

For customers in Europe, additional kiln options are available from:

Sintering kiln

To achieve the intended mechanical properties, parts printed with Alumina 4N Resin must be fired in a sintering kiln capable of reaching at least 1510° C or 2750° F.

Model nameSupplierNotes
1700°C Multi-Segment Muffle Furnace w/ PC InterfaceAcross International
  • US: Approximately USD 10,790
TJIRIS Dental Zirconia Sintering Furnace Dental Porcelain FurnaceTJIRIS
  • US: Approximately USD 4600 on Amazon
  • US: Approximately USD 3,050 on Treedental
  • May be appropriate for initial tests

Note:

For customers in Europe, additional kiln options are available from:

Setter plates

As with traditional ceramic materials, parts printed in Alumina 4N must be placed on setter plates for the firing process inside the oven or kiln. Formlabs strongly recommends using alumina setter plates to fire your printed parts. Setter plates made of zirconia, fused magnesia, or silicon carbide are acceptable alternatives. Do not use setter plates made of silica, glass, ceramic, boron nitride, or any metal. Ensure that the plates are compatible with your kiln or oven and are rated for a minimum of 1700° C.

Model nameSupplierNotes
Ultra-High-Temperature Alumina CeramicMcMaster Carr
  • US: Approximately USD 350
SettersApplied Ceramics
  • Prices available upon request
  • Custom sizes and shapes available on request

Finishing tools and other supplies

Parts printed with Alumina 4N Resin are easy to post-process in their green state. Sand the parts dry or use the Ceramic Wash Solution as a lubricant. Parts cannot be further post-processed once fired.

Formlabs suggests the use of line conditioners or UPS in regions with voltage fluctuations. Formlabs also suggests placing containers of Alumina 4N Resin into a refrigerator to extend the lifespan of the resin.

Model nameSupplierNotes
Ceramic Wash SolutionFormlabs
  • US: USD 199
  • Required for cleaning parts printed in Alumina 4N Resin
  • Shelf life: 24 months
TCP Global 50 Pack of Paint Strainers with Fine 190 Micron Filter TipsAmazon
Multi-Purpose Razor Blade ScraperAmazon
  • US: Approximately USD 14
Nitrile gloves, non-reactiveMcMaster-Carr
  • US: Approximately USD 14

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