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Tuning the bed temperature of your Fuse 1 generation printer for improved part yield with Nylon 12 Powder

Tuning the bed temperature of your Fuse 1 generation printer for improved part yield with Nylon 12 Powder

Fuse 1世代プリンターの造形プロセスでは、材料を正確な温度で焼結することが求められますが、 この温度はプリンターのIRセンサーによって測定されます。ほとんどのプリンターは、 特に調整することなくこの温度を維持できますが、プリントベッド温度を微調整することで対処できるプリント不良や問題もあります。

Formlabsでは、Nylon 12パウダーで初めてプリントする前に、プリンタのベッド温度を調整することを推奨しています。最初の造形品をプリントする前にベッド温度を調整することで、プリンターの温度変化による表面欠陥を軽減できます。このプロセスは診断プリントとして実行され、PreFormを通じてプリンターにアップロードされます。このプリントには、お使いのプリンターに設定すべき温度オフセットを決定するために必要なクリーニングと検査が必要なパーツがいくつか含まれています。この工程は、再利用パウダーに未使用パウダーを30%加えた状態で行います。再利用パウダーが手元にない場合は、ベッド温度調整診断ツールをプリントする前に、未使用パウダーの事前処理をバッチで行ってください。

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PreFormでベッド温度調整プリントを実行する

ベッド温度調整プリントの実行

  1. If you have previously used the printer with an applied offset, reset the printer’s offset to 0 prior to beginning the fine-tuning process. This can be done by following the directions to Set the Bed Temperature Target, and setting the printer offset to 0.
  2. Update PreForm to the latest version.
  3. Download the appropriate FLZ file for your printer from the links below.
  4. Open PreForm and select Job Settings.
  5. In the Job Setup window, make sure the correct printer is selected.
  6. Select Upload Diagnostic Print.
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  1. Upload the file from your computer and start the print.
  2. Load the hopper with 3 kg of powder. Fill the hopper to the 7 L mark.
  3. Allow the print to fully cool per Formlabs recommendations.

Clean parts

Extract parts using the Fuse Sift or the Fuse Depowdering Kit. Excess powder can be sifted with fresh powder and re-used.

Clean parts prior to inspection either using the Fuse Blast or other media blasting solutions. Extract the five plaques with cones. The additional flat plaques in the build create equal cooling and separation between the cone plaques during the print and can be discarded.

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Example of a cleaned cone plaque ready for inspection.

Each plaque lists the temperature offset it was printed with (-2 ºC, -1 ºC, 0 ºC, +1 ºC, +2 ºC). Line the plaques up from -2 ºC to +2 ºC to prepare them for inspection.

プレートの検査

Note:

If the test print fails and not all plaques are completed, complete the inspection using the plaques that printed successfully. The correct offset will be included in the parts that printed successfully.

To determine the appropriate temperature offset for your printer, look for two things:

  • More than one instance but less than six instances of orange peel on a single plaque. This is most visible on the cones.
  • No pitting. This is most visible on the side of the plaque opposite the cones.

Rotate the plaques to inspect the cones from all angles. Orange peel appears as a slightly layered surface on the cones. Pitting appears as a tiny dot on the opposite side of the plaques.

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Orange peel on the cones
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Pitting on the side opposite the cones

After inspecting all five plaques, determine the offset temperature that best matches the above criteria using the temperature offsets listed on the plaques. This offset can then be manually set on the machine.

Note:

The correct offset temperature may lie between two plaques, and the correct offset may be a half degree between the printed plaques (ie. +1.5 ºC).

Set the Bed Temperature Target

The Bed Temperature Target can be adjusted by up to ±5 °C in 0.25 °C increments. After completing the Bed Temperature Tuning Print, adjust the Bed Temperature Target on the printer to match the offset determined during the Bed Temperature Tuning inspection.

Note:

Two printers operating side by side may require different Bed Temperature Targets.

To adjust the Bed Temperature Target:

  1. Ensure that the printer is not running a print job and is currently Idle. The Bed Temperature Target can only be adjusted before a print, not while the print is running.
  2. Tap the gear icon on your printer’s touchscreen. The Settings screen appears.
  3. Tap Calibration. The Calibration screen appears.
  4. Tap Bed Temperature Target. A screen with information about the target temperature appears.
  5. Tap Next. The Bed Temperature Target screen appears.
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  1. Tap + or - to increase or decrease the Temperature Offset.
  2. When you are done adjusting the Temperature Offset, tap Next. Confirm the new offset and tap Set.